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Frequently Asked Questions From The CATV Industry

Frequently Asked Questions From The CATV Industry

How often should I equalize my Gel Batteries?
Our Gel Batteries never need to be equalized. Here is why: One reason why batteries are equalized is to combat voltage separation from cell to cell within a battery. A 12-volt battery is composed of six 2-volt cells connected in series internally. A 12-volt battery reading 12.6 volts on a voltmeter should equal 2.1 volts per cell. However, when batteries are manufactured in a one­shot process cell, where the plates are activated within the battery, one cell may receive more or less electrolyte than the other five cells of that battery. When this happens a battery's cells may equal:

2.13v - 2.12v - 2.13v - 2.11v -2.09v - 2.11v. (Sum=12.6 volts)

As a battery is discharged, the cells with the lower voltage will be drained further than the cells at the higher voltage. As the same battery is charged, the cells with the high voltage will be fully charged before the cells with the lower voltage. The more a battery is cycled, the more the cell separation takes place. Equalizing batteries helps to bring all the cells of a battery to the same voltage.

Our batteries are manufactured using tank formation to activate the plates. This process guarantees a fully formed and voltage matched plate. The extra handling of the plates provides an additional inspection step in the process to verify plate quality. Plates from hundreds of batteries are formed in a tank all at once providing not only balance from cell to cell of a battery, but also balance from battery to battery of a batch.

But don't I have to equalize my batteries to prevent stratification?
When liquid electrolyte or acid stratifies, the heavier charged ions actually sink to the bottom of the cell, leaving discharged acid at the top.This allows the top of the plates to oxidize and corrode reducing performance and shortening life. The bottoms of the plates also corrode due to the action of the higher strength acid. This can happen in Stationary applications, such as the solar industry, because the battery never moves.

Because our electrolyte is a thick-consistency gel,this acid stratification can never happen, so no, it is not necessary to equalize your Gel Batteries.


 

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